
For Turf Tracer Serial Nos. 440,000 & HigherandFMD524 & FMD604Serial Nos. 440,000 & HigherPart No. 103-4869
- 5 - DANGERPOTENTIAL HAZARD♦ Mowing on wet grass or steep slopes can cause sliding andloss of control.WHAT CAN HAPPEN♦ Loss of control and/or loss
- 6 -1.4.13 Stop the engine and wait for all moving parts to stop:• Before removing grass catcher.• Before refueling.• Before making height adjustm
- 7 -1.5.7 Gasoline powered equipment or fuel containers should not be stored in abasement or any enclosed area where open pilot lights or heat applia
- 8 -Decals for ECS Handle units only:Decals for Pistol Grip Handle units only:Decals for all units:PART NO. 103-1541LOCATION: ConsolePART NO. 1-30350
- 9 -PART NO. 1-403005LOCATION: LH & RH Front TopSurface of Mower DeckPART NO. 1-403143LOCATION: RH Rear Surface of Engine DeckPART NO. 1-513747L
- 10 -2. SPECIFICATIONS2.1 MODEL NUMBER:TT23KCC; TT23KAC; TT20KC2.2 ENGINE2.2.1 Engine Specifications: See your Engine Owner's Manual.2.2.2 3600
- 11 -2.6.5 Drive wheel release valves allow machine to be moved when the engine is notrunning2.7 WHEEL DRIVE SYSTEM:Drive wheels are direct coupled t
- 12 -3. ASSEMBLY INSTRUCTIONS3.1 UNCRATE UNIT3.1.1 Remove tractor and mower deck from crates.3.2 SERVICE BATTERY:The machine is shipped with a fil
- 13 -NOTE: If the positive cable is also disconnected, connect the positive (red)cable first, then the negative (black) cable. Slip insulator boot
- 14 -FIGURE 1SUPPORT PIN LOCATION3.5.5 Mower Deck Stationary Idler Installation:Locate the two holes along the back center section of the deck and in
WARNINGPOTENTIAL HAZARD♦ This product is a piece of power equipment.WHAT CAN HAPPEN♦ Failure to follow safe operating practices can result
- 15 -NOTE: The baffle is labeled “HOT” and “COLD”. The oil level varies with thetemperature of the oil. The “HOT” level shows the level of oil whe
- 16 - STANDARD PISTOL GRIP HANDLES ECS HANDLESFIGURE 3DRIVE LEVER, NEUTRAL LOCK LATCH OPERATION4.1.4 PTO Engagement: Switch is located on left
- 17 -4.1.11 Drive Wheel Release Valves: Located on the left rear corner of the hydrostaticpumps. Drive wheel release valves are used to release the
- 18 -4.3.2 Stopping Engine: Lock drive levers in neutral, disengage PTO, move speedcontrol lever to neutral, and engage park brake. Move throttle to
- 19 -CAUTIONPOTENTIAL HAZARD♦ If the neutral lock latches are not completely engagedthe drive levers could unexpectedly slip into theforward drive p
- 20 -right hand drive lever back into the reverse position while the opposite drive leveris in a forward position at an equal but opposite speed.For
- 21 -4.4 TRANSPORTING WARNINGPOTENTIAL HAZARD♦ Loading the mower onto a trailer without strongenough or properly supported ramps could bedangerou
- 22 -5.1 PERIODIC MAINTENANCE5.1.1 Check engine oil level.Service Interval: See Engine Owner's Manuala) Stop engine, wait for all moving parts
- 23 -d) Clean out any grass build-up from underside of deck and in deck dischargechute.e) Inspect blades and sharpen or replace as required.f) If bla
- 24 -Try to start with OPC levers depressed, speed control lever in neutral andPTO engaged - starter MUST NOT crank.b) Check OPC circuits. Clear the
- i -EXMARK PARTS PLUS PROGRAMEFFECTIVE DATE: September 1, 1995ProgramIf your Exmark dealer does not have the Exmark part in stock,Exmark will get t
- 25 -f) Start the engine and check for leaks. Stop engine and recheck oil level.5.1.8 Check the battery charge.Allowing the batteries to stand for
- 26 -IMPORTANT: Before re-installing new filter, fill it completely with Mobil 115W-50 and apply a thin coat of oil on the surface of the rubber seal
- 27 -NOTE: It is necessary to lightly touch the charge pump cap with your handto check the pump temperature. If the cap is too hot to touch, turn of
- 28 -∗ See 5.1.14 Section c) for special lubrication instructions on the front caster pivotsand Section 5.1.15 for special lubrication instructions
- 29 -l) Re-install the seal guards over the wheel hub and insert wheel into casterfork. Re-install caster bolt and tighten nut fully.IMPORTANT: To
- 30 -NOTE: Care must be used not to bond the bearing, next to each OPChub, to the cross shaft which could cause binding of the OPC leversand erratic
- 31 -FIGURE 9CUTTING HEIGHT ADJUSTMENTFIGURE 10ANTI-SCALP ROLLER BOLT INSTALLATIONANTI-SCALP ROLLER ANDCUTTING HEIGHT ADJUSTMENTc) Adjust anti-scalp
- 32 -5.2.4 Blade drive belt tension:No adjustment necessary.5.2.5 Hydro Drive Linkage Adjustment:a) Adjust Speed Control Linkage and Neutral Safety S
- 33 -FIGURE 12HYDRO DRIVE LINKAGE ADJUSTMENT4. Loosen the nut against the neutral control linkage yoke as shown inFigure 12.5. Adjust the neutral con
- 34 -Recheck the left drive wheel rotation to see if further adjustment isnecessary - be sure the speed control lever is in the neutral position.If i
- ii -CONGRATULATIONS on the purchase of your Exmark Mower. This product has beencarefully designed and manufactured to give you a maximum amount of
- 35 - e) Tracking Adjustment1. Stop engine and wait for all moving parts to stop. Raise rear of machine,remove jack stands, and carefully lower
- 36 -6. WASTE DISPOSAL6.1 MOTOR OIL DISPOSALEngine oil and hydraulic oil are both pollutants to the environment. Dispose of used oilat a certified r
- 37 -h) Check for loose or faulty wiring connections. If it is necessary to disconnect wireconnectors, Do Not pull on the wires.i) Check for corrosi
- 38 -8. HYDRAULIC SCHEMATIC
- 39 -9. WIRING DIAGRAMS
- 40 -10. Limited WarrantyExmark Turf EquipmentConditions and Products CoveredExmark Mfg. Co. Inc. and its affiliate, Exmark WarrantyCompany, pursuan
- 41 -SERVICE RECORD Date Description of Work Done Service Done By
- 42 -THIS IS A 15° SLOPETHIS IS A 10° SLOPETHIS IS A 5° SLOPEALIGN THIS EDGE WITH A VERTICAL SURFACE(TREE, BUILDING, FENCE POST, POLE ETC.)EXAMPLE: C
®MFG. CO. INC.SEE EXMARK’S COMPLETELINE OF PRODUCTS FOR TURF CARELAZER Z®LAZER Z® CTLAZER Z® HP LAZER Z® XPTURF RANGER®VIKING HYDROTURF TRACER®TURF TR
- iii - TABLE OF CONTENTS1. SAFETY...PAGE1.1 Safety Alert
- 1 -1. SAFETY1.1 SAFETY ALERT SYMBOLThis SAFETY ALERT SYMBOL is used both in this manual and on the machine toidentify important safety messages wh
- 2 -1.3.4 Thoroughly inspect the area where the equipment is to be used and remove allstones, sticks, wires, bones, and other foreign objects which m
- 3 - DANGERPOTENTIAL HAZARD♦ In certain conditions gasoline is extremely flammableand highly explosive.WHAT CAN HAPPEN♦ A static charge ca
- 4 -1.4 OPERATIONAlthough hazard control and accident prevention are partially dependent upon thedesign and configuration of the equipment, these fac
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