NA VIGATOR®ForSerialNos.790,000&HigherPartNo.4500-367Rev.A
SafetySafetyandInstructionalDecals•Keepallsafetysignslegible.Removeallgrease,dirtanddebrisfromsafetysignsandinstructionallabels.•Replaceallworn,damage
Safety103-9034103-9724109-4273109-4638109-7318116-040411
Safety116-1175MoldedinLHConsoleMoldedintoFrontofHopper12
SpecicationsSpecicationsModelNumbersSerialNos:790,000andHigherNAV20KC;NA V27KCSystemsEngine•EngineSpecications:SeeyourEngineOwner’sManual•RPM:FullS
Specications•HydraulicFilter:Replaceablecartridgetype.–Summeruseabove32°F(0°C):P/N109-0071:25microns,10psibypass–Winterusebelow32°F(0°C):P/N1-523541:
ProductOverviewCurbWeight:42inchDeck48inchDeck850lb(386kg)1145lb(519kg)TorqueRequirementsBoltLocationTorqueBladeMountingBolt85-110ft-lb(115-149N-m)Eng
OperationOperationNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.ControlsSteeringLeversLocatedinthecenterinfrontofthesea
OperationDriveWheelReleaseValvesLocatedonthetopleftfrontcornerofhydrostaticpumps.Drivewheelreleasevalvesareusedtoreleasethehydrostaticdrivesystemtoall
OperationImportant:DoNotcranktheenginecontinuouslyformorethantensecondsatatime.Iftheenginedoesnotstart,allowa60secondcool-downperiodbetweenstartingatt
OperationToturnleftorright,pulloneofthesteeringleversbacktowardneutralinthedirectiondesired.Themachinewillmovefasterthefartherthespeedcontrolleverismo
WARNINGCALIFORNIAProposition65WarningTheengineexhaustfromthisproductcontainschemicalsknowntotheStateofCaliforniatocausecancer,birthdefects,orotherrepr
OperationWARNINGLoadingaunitonatrailerortruckincreasesthepossibilityoftip-over.Tip-overcouldcauseseriousinjuryordeath.•Useextremecautionwhenoperatinga
MaintenanceMaintenanceNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.WARNINGWhilemaintenanceoradjustmentsarebeingmade,so
MaintenanceMaintenanceServiceIntervalMaintenanceProcedureMonthly•Checkthebatterycharge.Yearly•Lubricategreasettings.•Lubricatethecasterwheelhubs.Peri
MaintenanceCheckSafetyInterlockSystemServiceInterval:BeforeeachuseordailyNote:Topreventenginecut-outsonroughterraintheseatkillswitchhasa1/2seconddelay
MaintenanceBeforereinstallingnewlter,applyathincoatingofoilonthesurfaceoftherubberseal.Turnlterclockwiseuntilrubbersealcontactsthelteradapterthenti
MaintenanceLubricationChartFittingLocationsInitialPumpsNumberofPlacesServiceInterval1.CasterPivot*03*Yearly2.PTOIdler11Yearly3.PumpIdler11Yearly4.Rear
Maintenance11.Insertthesecondbearingandnewsealintothewheel.12.Applyathreadlockingadhesivetothe2ndspacernutandthreadontotheaxlewiththewrenchatsfacingo
MaintenanceChangeHydraulicSystemFilterServiceInterval:Aftertherst250hoursEvery500hours/Yearly(whichevercomesrst)thereafter(Every250hours/Yearlyifusi
MaintenanceCheckWheelHubLocknutsServiceInterval:Aftertherst100hoursEvery500hoursthereafterTorqueto210–250ft-lb(285–339N-m).CheckWheelLugNutsServiceIn
Maintenance10.Re-installclevispinandhairpintosecurebrakeband.11.EngagethePTOlever.12.Loosenthejamnutsandadjustlinkageuntilthetopoftheidlerarmisaligned
IntroductionCONGRATULATIONSonthepurchaseofyourExmarkMower.Thisproducthasbeencarefullydesignedandmanufacturedtogiveyouamaximumamountofdependabilityandy
MaintenanceAdjustSafetySwitchAdjustallsafetyswitchessoplungerextends3/16inchto1/4inch(4.8mm-6.4mm)fromswitchbodywhenplungeriscompressed(seeFigure12).F
Maintenancelooseenoughtobemovedcomfortablybytheoperator.Figure151.SpeedControlLever3.Springdiscwashers2.FrictionPlate4.HexlocknutSpeedControlLinkageAd
Maintenanceacrosstheterminalsintheconnectorofthewiringharness.3.Starttheengine.4.Runtheunitatleast5minuteswiththespeedcontrolleveratfullforwardspeedto
MaintenanceFigure191.Toincreasesteeringresponsivenesshookpumpcontrolsprintsdirectlyonanchorbolt.Todecreasesteeringresponsivenesshookpumpcontrolsprings
MaintenanceRearCasterPivotBearingsPre-LoadAdjustmentRemovedustcapfromcasterandtightennylocnutuntilwashersareat.Backoff1/4ofaturntoproperlysetthepre-l
MaintenanceCleaningCleanEngineandExhaustSystemAreaServiceInterval:Beforeeachuseordaily(Mayberequiredmoreoftenindryordirtyconditions.)CAUTIONExcessived
TroubleshootingTroubleshootingImportant:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperatingconditionpriortomoweruse.Whenaprobl
TroubleshootingProblemPossibleCauseCorrectiveAction1.Engineloadisexcessive.1.Reducethegroundspeed.2.Oillevelinthecrankcaseislow .2.Addoiltothecrankcas
SchematicsSchematicsElectricalDiagramENGINE ENGINEOVERHEAT BUZZER ENGINEOVERHEAT LEDACCESSORY PLUGCLOSED WITHHOPPER DOWNSWITCH IS CLOSEDWITH OPERATOR
SchematicsElectricalLogicSchematicBLACKBLACKACCESSORY PLUGORANGEBLACKREDLT. BLUEBLACKVIOLETWIPERMOTORHOPPER FILLSWITCHSP+BUZZERMBLACKLT. BLUEBLACKLT.
ContentsIntroduction...3Safety...
SchematicsHydraulicDiagramG006950CASE DRAINCHARGE PUMPHIGH PRESSUREBYPASS VALVEBYPASS VALVEHIGH PRESSURE FORWARDHIGH PRESSURE FORWARDHIGH PRESSURE REV
Conditions and Products CoveredExmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them, jointly warrant
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MID-MOUNT RIDING ACCESSORIES AND OPTIONSSEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSWALK-BEHIND ACCESSORIES AND OPTIONSGRASS CATCHERMICRO-MUL
SafetySafetySafetyAlertSymbolThisSafetyAlertSymbol(Figure2)isusedbothinthismanualandonthemachinetoidentifyimportantsafetymessageswhichmustbefollowedto
SafetyDANGERIncertainconditionsgasolineisextremelyammableandvaporsareexplosive.Areorexplosionfromgasolinecanburnyou,others,andcausepropertydamage.•F
Safety•Checkthattheoperator’spresencecontrols,safetyswitches,andshieldsareattachedandfunctioningproperly.DoNotoperateunlesstheyarefunctioningproperly.
Safety•Stopengine,waitforallmovingpartstostop,andengageparkingbrake:–Beforerefueling.–Beforedumpingthegrasscatcher.WARNINGHands,feet,hair,clothing,ora
Safety•Avoidsuddenstartswhenmowingdownhill.Mowermaytipforwards.•Beawarethatoperatingonwetgrass,acrosssteepslopesordownhillmaycausethemowertolosetracti
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