PIONEERS-SERIESForSerialNos.312,000,000&HigherPartNo.4501-000Rev.A
SafetyWARNINGHydraulicuidescapingunderpressurecanpenetrateskinandcauseinjury.Fluidaccidentallyinjectedintotheskinmustbesurgicallyremovedwithinafewhou
SafetySafetyandInstructionalDecals•Keepallsafetysignslegible.Removeallgrease,dirtanddebrisfromsafetysignsandinstructionallabels.•Replaceallworn,damage
Safety107-2102109-3148109-6014116-1119116-1496116-330312
Safety116-43081.Latch2.Unlatch116-44651.Fast3.Choke-on2.Slow4.Choke-off116-63631.Rotatethedrivereleaseknobtoloosen,slidetheknob,andtighten.2.Pushthema
Safety109-60161.Readtheinstructionsbeforeservicingorperformingmaintenance4.RefertotheOperator'smanualforgreaseinstructions2.Timeinterval5.Checkhy
SpecicationsSpecicationsModelNumbersSerialNos:312,000,000andHigherPNS600KA443;PNS651KA483;PNS680KC523;PNS740KC604SystemsEngine•EngineSpecications:S
Specications–Steeringiscontrolledbyvaryingthepositionoftheleversrelativetoeachother.–Movingmotioncontrolleversoutward(inslots)locksthedrivesysteminne
Specications–44inchDeck:22.25inches(56.5cm)–(2ea.)–48inchDeck:16.25inches(41.3cm)–(3ea.)–52inchDeck:18.00inches(45.7cm)–(3ea.)–60inchDeck:20.50inches
ProductOverviewWheelBase:(CenterofCasterTiretoCenterofDriveTire)44inchDeck48inchDeck52inchDeck60inchDeck49.7inches(126.2cm)48.7inches(123.7cm)48.7inch
OperationOperationNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.ControlsMotionControlLeversThemotioncontrolleverslocate
WARNINGCALIFORNIAProposition65WarningTheengineexhaustfromthisproductcontainschemicalsknowntotheStateofCaliforniatocausecancer,birthdefects,orotherrepr
OperationTheignitionswitchisusedtostartandstoptheengine.Theswitchhasthreepositions“OFF”,“ON”and“START”.Insertkeyintoswitchandrotateclockwisetothe“ON”p
OperationFigure91.Frontofthemachine2.Rotatebypassreleaseknobcounterclockwisetoloosen3.Leverpositionforoperatingthemachine4.Pullleverinthisdirectiontop
OperationMakesureyouunderstandthecontrols,theirlocations,theirfunctions,andtheirsafetyrequirements.RefertotheMaintenancesectionandperformallthenecessa
OperationStartingtheEngine1.Movethemotioncontrolleversouttotheneutrallockposition.2.Pullupandbackontheparkingbrakelevertoengagetheparkingbrake.3.Pushd
OperationImportant:Tobeginmovement(forwardorbackward)theoperatormustbeintheseat,thebrakelevermustbedisengaged(pusheddown)beforethemotioncontrolleversc
OperationToturnright,releasepressureontheRHmotioncontrolleverandtherearofthemachinewillmovetowardstherearandtotheright.Toturnleft,releasepressureonthe
Operation8.Torquethe3/8–16whizlocknutto27-33ft-lb(37-45N-m)(Figure18).9.Torquethe3/8nylocnutto27-33ft-lb(37-45N-m).Figure181.Springdiscwasher(conetowa
MaintenanceMaintenanceNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.WARNINGWhilemaintenanceoradjustmentsarebeingmade,so
MaintenancePeriodicMaintenanceCheckEngineOilLevelServiceInterval:Beforeeachuseordaily1.Stopengineandwaitforallmovingpartstostop.Makesureunitisonalevel
MaintenanceDANGERJumpstartingaweakbatterythatiscracked,frozen,haslowelectrolytelevel,oranopen/shortedbatterycell,cancauseanexplosionresultinginserious
IntroductionCONGRATULATIONSonthepurchaseofyourExmarkMower.Thisproducthasbeencarefullydesignedandmanufacturedtogiveyouamaximumamountofdependabilityandy
MaintenanceFigure201.Spindle2.Blade3.Splinedbushing4.Bladeboltwasherassembly—T orqueto50-60ft-lb(68-81N-m)Applylubricanttothreadsasneededtopreventseiz
MaintenanceCheckRolloverProtectionsSystems(RollBar)KnobsServiceInterval:BeforeeachuseordailyCheckthatboththemountinghardwareandtheknobsareingoodworkin
MaintenanceCheckHydraulicOilLevelServiceInterval:Beforeeachuseordaily1.Stopengineandwaitforallmovingpartstostop.Engageparkingbrake.2.Waituntiltheunitc
Maintenance2.Removecasterwheelfromcasterforks.3.Removesealguardsfromthewheelhub.4.Removeoneofthespacernutsfromtheaxleassemblyinthecasterwheel.Notethat
Maintenance5.Removetheventplugoneachtransmissionandllthroughexpansionreservoir,whenoilcomesoutofventreinstallplug.ExmarkPremiumHydroOilisrecommended.
Maintenance3.Ifanybreaksinthescreenorweldsareobserved,replacearrester.4.Ifpluggingofthescreenisobserved,removearresterandshakelooseparticlesoutofthear
MaintenanceFigure2644InchDeck1.Bladessidetoside2.Measurehere7.Setanti-scalprollerstotopholesorremovecompletelyforthisadjustment.8.Settheheight-of-cutl
Maintenanceeachsideofthecuttingdeck.Placetwo“ A”thickblocks(seeBlockHeightandRakeTableinDeckLeveling)undereachsideofthefrontedgeofthedeck,butnotundert
MaintenanceFigure291.Hairpin3.Yoke2.Clevispin4.Jamnut•AdjustingtheBraketoEngage:Shortenthelinkagebyturningtheyokeclockwise.•AdjustingtheBraketoDisenga
MaintenanceFigure311.Controlarmshaft3.Trackingplate2.TrackingplatescrewMotionControlLinkageAdjustmentLocatedoneithersideoftheunit,belowtheseatarethepu
ContentsIntroduction...3Safety...
Maintenance11.Raisethedeckandre-installtheheightofcutpin.12.Checkthatthemachinedoesnotcreepinneutralwiththeparkbrakedisengaged.AdjustingtheSeatRideSus
MaintenanceFigure351.Brakemountingbolt2.ShimB.Usingneedlenosepliers,orbyhand,takeholdofthetabandremovetheshim(DoNotdiscardtheshimuntilproperclutchfunc
MaintenanceCleaningCleanEngineandExhaustSystemAreaServiceInterval:Beforeeachuseordaily(Mayberequiredmoreoftenindryordirtyconditions.)CAUTIONExcessived
Maintenancerecyclingcenteroraccordingtoyourstateandlocalregulations.BatteryDisposalDANGERBatteryelectrolytecontainssulfuricacid,whichispoisonousandcan
TroubleshootingTroubleshootingImportant:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperatingconditionpriortomoweruse.Whenaprobl
TroubleshootingProblemPossibleCauseCorrectiveAction1.Engineloadisexcessive1.Reducethegroundspeed.2.Aircleanerisdirty.2.Cleanorreplacetheaircleanerelem
SchematicsSchematicsElectricalDiagram46
SchematicsElectricalLogicSchematic47
General Warranty Conditions and Products CoveredExmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them
ServiceRecordDate:DescriptionofWorkDone:ServiceDoneBy:49
SafetySafetySafetyAlertSymbolThislawnmowermeetsorexceedstheB71.4specicationsoftheAmericanNationalStandardsInstituteineffectatthetimeofproduction.Exma
G01 1841Figure38Thispagemaybecopiedforpersonaluse.1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopeindicatortodeterminethedegree
MID-MOUNT RIDING ACCESSORIES AND OPTIONSSEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSWALK-BEHIND ACCESSORIES AND OPTIONSGRASS CATCHERMICRO-MUL
Safety•Inspecttheareawheretheequipmentistobeusedandremoveallrocks,toys,sticks,wires,bones,andotherforeignobjectswhichcanbethrownbythemachineandmaycaus
SafetyOperationWARNINGOperatingengineparts,especiallythemufer,becomeextremelyhot.Severeburnscanoccuroncontactanddebris,suchasleaves,grass,brush,etc.c
SafetyDANGEROperatingonwetgrassorsteepslopescancauseslidingandlossofcontrol.Wheelsdroppingoveredges,ditches,steepbanks,orwatercancauserollovers,whichm
Safety•Keepengineandengineareafreefromaccumulationofgrass,leaves,excessivegreaseoroil,andotherdebriswhichcanaccumulateintheseareas.Thesematerialscanbe
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