
For Turf Ranger Serial Nos. 510,000 & Higher and FMD524 & FMD604 Serial Nos. 510,000 & Higher Part No. 103-9192
- 5 - DANGER POTENTIAL HAZARD ♦ Mowing on wet grass or steep slopes can cause sliding and loss of control. WHAT CAN HAPPEN ♦ Wheels dropping ove
- 6 - 1.4.7 Never operate the mower with defective guards, shields, or covers. Always have safety shields, guards, switches, and other devices in
- 7 - 1.5 MAINTENANCE AND STORAGE 1.5.1 For engine maintenance, follow the engine manufacturer’s recommendations precisely as stated in the engi
- 8 -PART NO. 1-553049 LOCATION: On Top Front LH Surface of Mower Deck 1.6 SAFETY SIGNS 1.6.1 Keep all safety signs legible. Remove all grea
- 9 - PART NO. 103
- 10 -2. SPECIFICATIONS 2.1 MODEL NUMBER: TR23KC 2.2 ENGINE 2.2.1 Engine Specifications: See your engine owners manual. 2.2.2 3600 RPM
- 11 - 2.8 TIRES Rear Drive Front Caster (FMD Units) Type Pneumatic Pneumatic Pneumatic Size 18 x 7.50-8 20 x 10.00-8 11 x 4-5 Quantity 1 2 2
- 12 -3. ASSEMBLY INSTRUCTIONS 3.1 Uncrate tractor and mower deck. 3.2 SERVICE BATTERY: The machine is shipped with a filled lead acid
- 13 -(black) cable to the negative terminal on the battery. Reinstall insulator boots. Reinstall battery cover. NOTE: If time does not permit
- 14 - 3.8.2 Remove mower deck support frame from mower deck by removing the two hairpins and spacers from the front deck support pins and remove
i WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices c
- 15 - Locate two holes along the back center section of the mower deck. Install the stationary idler and related parts in the left hand hole
- 16 - 4.3 Electro-mechanical deck lift control: Switch is located on left side of control console. Moving the toggle switch lever forward will l
- 17 - FIGURE 4 DRIVE WHEEL RELEASE LEVER 5. OPERATION INSTRUCTIONS 5.1 PRE-START 5.1.1 Fill fuel tank. For best results use only clea
- 18 - Rotate ignition switch to “OFF” position. Remove the key to prevent children or other unauthorized persons from starting engine.
- 19 -to simulate a full width ramp. Drive forward to load and drive backward to unload from a trailer. Do not drive backward to load or drive for
- 20 - c) Clean area around dipstick. Remove dipstick and wipe oil off. Reinsert the dipstick. Do not screw into place. Remove dipstick an
- 21 - e) Clean out any grass build-up from underside of deck and in discharge chute. 6.1.5 Check mower blades. Service Interval: D
- 22 -3) Install blade bolt and spring disc washer. Be sure the spring disc washer cone is installed towards the bolt head. Place a block of wood b
- 23 - IMPORTANT: It is essential that all Operator Safety Mechanism be connected and in proper working condition prior to use for mowing. 6.1.7
- 24 - 6.1.11 Check tire pressures: Service Interval: 40 hrs. a) Stop engine, wait for all moving parts to stop, and remove key.
ii EXMARK PARTS PLUS® PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will
- 25 - LUBRICATION CHART FITTING LOCATIONS INITIAL PUMPS NO of PLACES SERVICE INTERVAL 1. Front Caster Wheel hubs w/o zerk *0 2 Yearly 2
- 26 - i) Insert the assembled nut and axle into the wheel on the side of the wheel with the new seal and bearing. h) With the open end of
- 27 - Turn filter clockwise until rubber seal contacts the filter adapter, and then tighten the filter an additional 2/3 to 3/4 turn. Use o
- 28 - 6.2 ADJUSTMENTS IMPORTANT: Disengage PTO, shut off engine, wait for all moving parts to stop, and remove key before servicing, cleaning or m
- 29 - c) Adjust anti-scalp rollers for Normal Operating Conditions. Place rollers in one of the positions shown in Figure 9. Rollers will mai
- 30 - WARNING POTENTIAL HAZARD ♦ Engine must be running and drive wheels must be turning so motion control adjustment can be performed. W
- 31 - FIGURE 10 NEUTRAL CENTERING DEVICE ADJUSTMENT 6.2.6 Parking Brake Quadrant Adjustment a) Stop engine, wait for al
- 32 - b) Remove inlet screen and fan. c) Engage parking brake. Loosen the jam nuts securing the two 5/16 x 1-1/2” carriage bolts to t
- 33 - FIGURE 14 MOTION CONTROL LINKAGE ADJUSTMENT 6.2.11 Seat Switch Adjustment a) Stop engine, wait for all moving parts to stop
- 34 - 6.2.13 Steering Chain Adjustment a) Stop engine, wait for all moving parts to stop, and remove key. b) Position the steering
iii CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount o
- 35 -7. WASTE DISPOSAL 7.1 MOTOR OIL DISPOSAL. Engine oil and hydraulic oil are both pollutants to the environment. Dispose of used oil at a c
- 36 - NOTE: After carefully checking the above steps, attempt to start the engine. If it does not start, contact your authorized Exmark servic
- 37 - 9. WIRING DIAGRAMS Engine Deck Wiring Diagram Note: All connectors are viewed from the wire input side of the connector. N.O. = Normally Ope
- 37 -10. 2-Year Limited Warranty Exmark Turf Equipment (For units purchased o
- 38 - NOTES
- 38 - NOTES
- 39 - SERVICE RECORD Date Description of Work Done Service Done By
SEE EXMARK’S COMPLETE LINE OF ACCESSORIES RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT MICRO-MUL
iv TABLE OF CONTENTS 1. SAFETY PAGE 1.1 Safety Alert Symbol...
- 1 -1.SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety me
- 2 - 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects,
- 3 - DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static ch
- 4 - 1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, the
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