TURFTRACER®HPForSerialNos.790,000&HigherPartNo.4500-358Rev.A
SafetySafetyandInstructionalDecals•Keepallsafetysignslegible.Removeallgrease,dirtanddebrisfromsafetysignsandinstructionallabels.•Replaceallworn,damage
Safety1-41332748inchand52inchDecksOnly1-4134211-51374719HPKawasakiElectricStartOnly1-55304998-5954103-1798103-197619HPKawasakiElectricStart11
Safety103-197715HPand17HPKawasakiManualStart103-2076103-2103103-2242103-2243103-493512
Safety109-3148116-040413
SpecicationsSpecicationsModelNumbersSerialNos:790,000andHigherManualStartModels:THP15KA363;THP17KA483;THP17KA523;THP17KA363CA;THP17KA483CAElectricSt
SpecicationsTires&WheelsDriveFrontCasterPneumatic(Air-Filled)Pneumatic(Air-Filled)Semi-Pneumatic3648&52AllDecksQuantity222TreadTurfMasterTurf
ProductOverviewTorqueRequirementsBoltLocationTorqueCutterHousingSpindleNut140-145ft-lb(190-197N-m)BladeMountingBolt(lubricatewithanti-seize)55-60ft-lb
OperationOperationNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.ControlsOperatorPresenceControl(OPC)LeversLocatedontheu
OperationParkBrakeLeverLocatedontheleftsideoftheunitabovethehydraulictank.Thebrakeleverengagestheparkbrakeonthedrivewheels.Pulltheleverupandrearwardto
OperationPre-StartFillfueltanks.Forbestresultsuseonlyclean,freshregulargradeunleadedgasolinewithanoctaneratingof87orhigher.Regulargradeleadedgasolinem
WARNINGCALIFORNIAProposition65WarningTheengineexhaustfromthisproductcontainschemicalsknowntotheStateofCaliforniatocausecancer,birthdefects,orotherrepr
OperationPTOEngagementDANGERTherotatingbladesunderthemowerdeckaredangerous.Bladecontactcancauseseriousinjuryorkillyou.DoNotputhandsorfeetunderthemower
OperationFigure51.DriveLeverinneutralposition3.DriveLeverinforwardposition2.DriveLeverlockedinneutralposition4.DriveLeverinreversepositionDrivingForwa
OperationFigure61.Decksupportpin2.CuttingHeightB.ThetirepressuresaresetasdirectedinCheckTirePressuresintheMaintenancesection.C.Thelengthofthereardecks
OperationFigure8Forcuttingheightsabove3.5inches(38mm)usethebottomhole.Therollerswillstillbeeffectiveagainstscalping.1.Anti-scalprollermountingbracket2
MaintenanceMaintenanceNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.WARNINGWhilemaintenanceoradjustmentsarebeingmade,so
MaintenanceMaintenanceServiceIntervalMaintenanceProcedureEvery500hours•Changethehydrauliclter(Every250hours/yearlyifusingMobil115W50)•Checkwheelhub-s
Maintenance2.LiftdeckandsecureinraisedpositionasstatedintheCleanGrassBuild-UpUnderDecksection.3.Inspectbladesandsharpenorreplaceasrequired.4.Reinstall
MaintenanceFigure121.Rod4.Mowerdeck2.Spring5.Dischargedeectorbracket3.Dischargedeector6.Assembledview3.Hookthebentendoftherodaroundthefrontdischarge
Maintenance1.Stopengine,waitforallmovingpartstostop,andremovekeyorsparkplugwire(s).Engageparkingbrake.2.SeetheEngineOwner’sManualforcleaninginstructio
MaintenanceLubricationChartFittingLocationsInitialPumpsNumberofPlacesServiceInterval36inchDeck48inchDeck52inchDeck1.CasterWheelBearings12222Daily2.Cas
IntroductionCONGRATULATIONSonthepurchaseofyourExmarkMower.Thisproducthasbeencarefullydesignedandmanufacturedtogiveyouamaximumamountofdependabilityandy
Maintenance5.Loosenlter1/2turnandallowasmallamountofoiltoleakfromtheoillter(thisallowsairtobepurgedfromtheoillterandsupplyhosefromthehydraulicreser
Maintenanceasteadyowofoiltoowoutfromunderthehousing.Retightenthecapscrews.Dothisforbothpumps.Note:Hydraulicreservoircanbepressurizedupto5psitospeedt
MaintenanceMobilHTSGrease(OrFood-GradeAnti-seize)MobilHTSgrease(orfood-gradeanti-seize)isusedinthefollowinglocations:•Betweenthecutterhousingspindlean
MaintenanceAdjustthethreadedyokeatthebottomofthespeedcontrollinkage(seeFigure15)untilthetabsarepositionedcorrectly.Figure15ViewedfromLeftSideofUnit1.N
Maintenancedisengagedwheneverspeedcontrolleversaremovedoutoftheneutralposition.Note:Theneutrallocklatchesshouldbe“unlocked”andintheforwardposition.2.L
Maintenancethemachine,removejackstandsandcarefullylowerthemachinetotheground.(CheckthedrivetirepressureandtirecircumferenceseeChecktheTirePressuressec
MaintenanceCleaningCleanEngineandExhaustSystemAreaServiceInterval:Beforeeachuseordaily(Mayberequiredmoreoftenindryordirtyconditions.)CAUTIONExcessived
MaintenanceBatteryDisposalDANGERBatteryelectrolytecontainssulfuricacid,whichispoisonousandcancausesevereburns.Swallowingelectrolytecanbefatalorifittou
TroubleshootingTroubleshootingImportant:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperatingconditionpriortomoweruse.Whenaprobl
TroubleshootingProblemPossibleCauseCorrectiveAction1.Trackingneedsadjustment.1.Adjustthetrackingbyturningknobontherighthydrocontrollinkageinthedirecti
ContentsIntroduction...3Safety...
SchematicsSchematicsElectricalDiagram15 & 17 HP KAWASAKISAFETY INTERLOCK MODULETRANSMISSION SWITCHN.O.PARK BRAKE SWITCH N.O.BLADE SWITCHN.O.OPC SW
SchematicsHydraulicDiagram41
Conditions and Products CoveredExmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them, jointly warrant
Notes:43
Notes:44
ServiceRecordDate:DescriptionofWorkDone:ServiceDoneBy:45
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MID-MOUNT RIDING ACCESSORIES AND OPTIONSSEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSWALK-BEHIND ACCESSORIES AND OPTIONSGRASS CATCHERMICRO-MUL
SafetySafetySafetyAlertSymbolThisSafetyAlertSymbol(Figure2)isusedbothinthismanualandonthemachinetoidentifyimportantsafetymessageswhichmustbefollowedto
SafetyDANGERIncertainconditionsgasolineisextremelyammableandvaporsareexplosive.Areorexplosionfromgasolinecanburnyou,others,andcausepropertydamage.•F
SafetyOperationWARNINGOperatingengineparts,especiallythemufer,becomeextremelyhot.Severeburnscanoccuroncontactanddebris,suchasleaves,grass,brush,etc.c
SafetyDANGEROperatingonwetgrassorsteepslopescancauseslidingandlossofcontrol.Lossofcontroland/orlossofoperator’sfootingcouldresultinafallwithanarmorleg
SafetyWARNINGHydraulicuidescapingunderpressurecanpenetrateskinandcauseinjury.Fluidaccidentallyinjectedintotheskinmustbesurgicallyremovedwithinafewhou
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