TURFTRACER®HPForSerialNos.850,000&HigherPartNo.4500-540Rev.B
SafetySafetyandInstructionalDecals•Keepallsafetysignslegible.Removeallgrease,dirtanddebrisfromsafetysignsandinstructionallabels.•Replaceallworn,damage
Safety1-41332748inchand52inchDecksOnly1-4134211-55304998-5954103-1798103-197620HPKawasakiElectricStart11
Safety103-197716HPand18HPKawasakiManualStart103–2076103-2103103–2242103–2243103-493512
Safety109-3148116-0404117–271813
SpecicationsSpecicationsModelNumbersSerialNos:850,000andHigherManualStartModels:THP16KA363;THP16KA483;THP18KA523;THP16KA363CA;THP16KA483CAElectricSt
SpecicationsTires&WheelsDriveFrontCasterPneumatic(Air-Filled)Pneumatic(Air-Filled)Semi-Pneumatic3648&52AllDecksQuantity222TreadTurfMasterTurf
ProductOverviewTorqueRequirementsBoltLocationTorqueCutterHousingSpindleNut140-145ft-lb(190-197N-m)BladeMountingBolt(lubricatewithanti-seize)55-60ft-lb
OperationOperationNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.ControlsOperatorPresenceControl(OPC)LeversLocatedontheu
OperationParkBrakeLeverLocatedontheleftsideoftheunitabovethehydraulictank.Thebrakeleverengagestheparkbrakeonthedrivewheels.Pulltheleverupandrearwardto
OperationPre-StartFillfueltankonlevelground.Forbestresultsuseonlyclean,freshregulargradeunleadedgasolinewithanoctaneratingof87orhigher.Important:Never
WARNINGCALIFORNIAProposition65WarningTheengineexhaustfromthisproductcontainschemicalsknowntotheStateofCaliforniatocausecancer,birthdefects,orotherrepr
OperationPTOEngagementDANGERTherotatingbladesunderthemowerdeckaredangerous.Bladecontactcancauseseriousinjuryorkillyou.DoNotputhandsorfeetunderthemower
OperationFigure51.DriveLeverinneutralposition3.DriveLeverinforwardposition2.DriveLeverlockedinneutralposition4.DriveLeverinreversepositionDrivingForwa
OperationFigure61.Decksupportpin2.CuttingHeightB.ThetirepressuresaresetasdirectedinCheckTirePressuresintheMaintenancesection.C.Thelengthofthereardecks
OperationFigure91.Springdiscwasher(conetowardsnut)3.3/8nyloc-torqueto30-35ft-lb(41-47N-m)2.Frontrightanti-scalpbracketshown4.3/8-16whizlocknuttorqueto
MaintenanceMaintenanceNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.WARNINGWhilemaintenanceoradjustmentsarebeingmade,so
MaintenanceMaintenanceServiceIntervalMaintenanceProcedureEvery500hours•Changethehydrauliclter(Every250hours/yearlyifusingMobil115W50)•Checkwheelhub-s
MaintenanceRecommendedJumpStartingProcedure(ElectricStartUnitsOnly)ServiceInterval:Asrequired1.Checktheweakbatteryforterminalcorrosion(white,green,orb
MaintenanceCheckMowerBladesServiceInterval:Beforeeachuseordaily1.Stopengine,waitforallmovingpartstostop,andremovekey.Engageparkingbrake.2.Liftdeckands
MaintenanceFigure131.Rod4.Mowerdeck2.Spring5.Dischargedeectorbracket3.Dischargedeector6.Assembledview3.Hookthebentendoftherodaroundthefrontdischarge
Maintenanceneedmoreoftenundersevereconditions.SeetheEngineOwner’smanualforadditionalinformation.)Every200hours/Yearly(whichevercomesrst)—Replacethepa
IntroductionCONGRATULATIONSonthepurchaseofyourExmarkMower.Thisproducthasbeencarefullydesignedandmanufacturedtogiveyouamaximumamountofdependabilityandy
Maintenance2.LubricatettingswithNGLIgrade#2multi-purposegungrease.Refertothefollowingchartforttinglocationsandlubricationschedule.LubricationChartFi
MaintenanceExmarkPremiumHydroOilisrecommended.Refertothechartforanacceptablealternative:HydroOilChangeIntervalExmarkPremiumHydroOil(Preferred)500Hours
Maintenance4.Thoroughlycleantheareaaroundeachofthechargepumphousings.5.To“prime”chargepump,loosentwohexsocketheadcapscrews(showninFigure14)11/2turnson
MaintenancewhichcouldcausebindingoftheOPCleversanderraticoperation.•Fueltankstuds,wherestudsareinsertedintotank.MobilHTSGrease(OrFood-GradeAnti-seize)
Maintenancespeedcontrollinkage(seeFigure16)untilthetabsarepositionedcorrectly.Figure16ViewedfromLeftSideofUnit1.NeutralSafetySwitch3.5/16inch(7.9mm)2.
Maintenancedisengagedwheneverspeedcontrolleversaremovedoutoftheneutralposition.Note:Theneutrallocklatchesshouldbe“unlocked”andintheforwardposition.2.L
MaintenanceTrackingAdjustment1.Stopengineandwaitforallmovingpartstostop.2.CheckthedrivetirepressuresandtirecircumferencesasstatedinChecktheTirePressur
MaintenanceCleaningCleanEngineandExhaustSystemAreaServiceInterval:Beforeeachuseordaily(Mayberequiredmoreoftenindryordirtyconditions.)CAUTIONExcessived
MaintenanceIfabatteryisbeingreplacedoriftheunitcontainingthebatteryisnolongeroperatingandisbeingscrapped,takethebatterytoalocalcertiedrecyclingcenter
TroubleshootingTroubleshootingImportant:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperatingconditionpriortomoweruse.Whenaprobl
ContentsIntroduction...3Safety...
TroubleshootingProblemPossibleCauseCorrectiveAction1.Engineloadisexcessive1.Reducethegroundspeed.2.Oillevelinthecrankcaseislow.2.Addoiltothecrankcase.
SchematicsSchematicsElectricalDiagramElectricalDiagram41
SchematicsHydraulicDiagram42
Conditions and Products CoveredExmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them, jointly warrant
Notes:44
ServiceRecordDate:DescriptionofWorkDone:ServiceDoneBy:45
G01 1841Figure21Thispagemaybecopiedforpersonaluse.1.Themaximumslopeyoucansafelyoperatethemachineonis20degrees.Usetheslopeindicatortodeterminethedegree
MID-MOUNT RIDING ACCESSORIES AND OPTIONSSEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSWALK-BEHIND ACCESSORIES AND OPTIONSGRASS CATCHERMICRO-MUL
SafetySafetySafetyAlertSymbolThisSafetyAlertSymbol(Figure2)isusedbothinthismanualandonthemachinetoidentifyimportantsafetymessageswhichmustbefollowedto
SafetyDANGERIncertainconditionsgasolineisextremelyammableandvaporsareexplosive.Areorexplosionfromgasolinecanburnyou,others,andcausepropertydamage.•F
SafetyOperationWARNINGOperatingengineparts,especiallythemufer,becomeextremelyhot.Severeburnscanoccuroncontactanddebris,suchasleaves,grass,brush,etc.c
SafetyDANGEROperatingonwetgrassorsteepslopescancauseslidingandlossofcontrol.Lossofcontroland/orlossofoperator’sfootingcouldresultinafallwithanarmorleg
SafetyDANGERBatteryelectrolytecontainssulfuricacid,whichispoisonousandcancausesevereburns.Swallowingelectrolytecanbefatalorifittouchesskincancauseseve
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