TURFTRACER®S-SERIESLPForSerialNos.312,000,000&HigherPartNo.4501-049Rev.A
Safety•Keepengineandengineareafreefromaccumulationofgrass,leaves,excessivegreaseoroil,andotherdebriswhichcanaccumulateintheseareas.Thesematerialscanbe
SafetyWARNINGRemovingstandardoriginalequipmentparts,orusingnon-Exmarkreplacementpartsandaccessoriesmayalterthewarranty,traction,andsafetyofthemachine.
SafetySafetyandInstructionalDecals•Keepallsafetysignslegible.Removeallgrease,dirtanddebrisfromsafetysignsandinstructionallabels.•Replaceallworn,damage
Safety1-55304998-5954103-1798103-1976103-2076103-2103103–224213
Safety103–2243103-4935109-3148109-9870109-9875116-040414
Safety117–2718109-990615
SpecicationsSpecicationsModelNumbersSerialNos:312,000,000andHigherTTS600PKAE483SystemsEngine•EngineSpecications:SeeyourEngineOwner’sManual•EngineOi
Specications•HydraulicOil:UseExmarkPremiumHydroOil.•HydraulicOilCapacity:2.4qt.(2.2L)•HydraulicFilterisreplaceablecartridgetype.P/N109-4180:25microns
ProductOverviewTorqueRequirementsBoltLocationTorqueCutterHousingSpindleNut140-145ft-lb(190-197N-m)BladeMountingBolt(lubricatewithanti-seize)55-60ft-lb
OperationOperationNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.ControlsOperatorPresenceControl(OPC)LeversLocatedontheu
ThissparkignitionsystemcomplieswiththeCanadianstandardICES-002.Cesystèmed’allumageparètincelledevèhiculeestconformeàlanormeNMB-002duCanadaKeepthisengi
Operationengaged.Theunitmustbetieddownandbrakeengagedwhentransporting.Theparkbrakemustbedisengagedtomovespeedcontroloutofneutralorenginewillkill.Forma
OperationRefertotheMaintenancesectionandperformallthenecessaryinspectionandmaintenancesteps.Note:Afterstartingtheengineandengagingthehydrodrive,ifeith
Operation7.Turnoffthefuelvalve(s)andallowtheenginetorunoutoffuel.Failuretodothismaycausetheengineto“ood”whenre-starting.8.Turntheignitionswitchtothe“
OperationDrivinginReverseTomoverearwardinastraightline,squeezedriveleversintothereverseposition.Toturnleftorright,squeezetherighthanddrivelevertoturnl
OperationAdjustingtheAnti-ScalpRollersItisrecommendedtochangetheanti-scalprollerpositionwhentheheightofcuthaschanged.1.Stopthemachineandmovethedrivele
Operation•Placetank(s)inawell-ventilatedtrailer.•DoNotstorethetank(s)ormachinewithtank(s)inanareawherethetemperaturecanriseabove120°F(49°C).Ifthetempe
MaintenanceMaintenanceNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.WARNINGWhilemaintenanceoradjustmentsarebeingmade,so
MaintenanceMaintenanceServiceIntervalMaintenanceProcedureEvery500hours•Changethehydrauliclter(Every250hours/yearlyifusingMobil115W50)•Checkwheelhub-s
Maintenanceoffpriortojumpstarting.Cleanandtightenconnectionsasnecessary.CAUTIONCorrosionorlooseconnectionscancauseunwantedelectricalvoltagespikesatany
Maintenance3.Inspectbladesandsharpenorreplaceasrequired.4.Reinstalltheblades(iftheywereremoved)inthefollowingorder:A.Installbushingthroughbladewithbus
IntroductionCONGRATULATIONSonthepurchaseofyourExmarkMower.Thisproducthasbeencarefullydesignedandmanufacturedtogiveyouamaximumamountofdependabilityandy
MaintenanceFigure131.Rod4.Mowerdeck2.Spring5.Dischargedeectorbracket3.Dischargedeector6.Assembledview3.Hookthebentendoftherodaroundthefrontdischarge
Maintenance1.Stopengine,waitforallmovingpartstostop,andremovekeyorsparkplugwire(s).Engageparkingbrake.2.SeetheEngineOwner'sManualforcleaninginstr
MaintenanceFittingLocationsInitialPumpsNumberofPlacesServiceInterval36inchDeck48inchDeck52inchDeck1.CasterWheelBearings12222Daily2.CasterPivots2222Dai
Maintenance6.Inspectthelledtankvalveandttingopeningsfordirt,debris,ordamage.7.Inspectthetankhoseconnectionttingfordamagedormissingo-rings.8.Makesur
MaintenanceNote:DoNotchangehydraulicsystemoil(exceptforwhatcanbedrainedwhenchanginglter),unlessitisfelttheoilhasbeencontaminatedorbeenextremelyhot.Ch
MaintenanceWheelHub-SlottedNutTorqueSpecicationServiceInterval:Aftertherst100hoursEvery500hoursthereafterTorquetheslottednutto140-155ft-lb(190-210N-
MaintenanceDielectricGreaseDielectricgreaseisusedonallbladetypeelectricalconnectionstopreventcorrosionandlossofcontact.Dielectricgreaseshouldnotbeappl
Maintenancespeedcontrollinkage(seeFigure17)untilthetabsarepositionedcorrectly.Figure17ViewedfromLeftSideofUnit1.NeutralSafetySwitch3.5/16inch(7.9cm)2.
Maintenancetobehelddownandtheparkbrakemustbedisengagedwheneverspeedcontrolleversaremovedoutoftheneutralposition.Note:Theneutrallocklatchesshouldbe“unl
Maintenancestands,andcarefullylowermachinetotheground.TrackingAdjustment1.Stopengineandwaitforallmovingpartstostop.2.Checkthedrivetirepressuresandtire
ContentsIntroduction...3Safety...
MaintenanceCleaningCleanEngineandExhaustSystemAreaServiceInterval:Beforeeachuseordaily(Mayberequiredmoreoftenindryordirtyconditions.)CAUTIONExcessived
MaintenanceIfabatteryisbeingreplacedoriftheunitcontainingthebatteryisnolongeroperatingandisbeingscrapped,takethebatterytoalocalcertiedrecyclingcenter
TroubleshootingTroubleshootingImportant:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperatingconditionpriortomoweruse.Whenaprobl
TroubleshootingProblemPossibleCauseCorrectiveAction16.Faultysparkplug.16.Clean,adjustorreplacesparkplug.SeeCheckSparkPlugsectioninMaintenanceforproper
TroubleshootingProblemPossibleCauseCorrectiveAction1.Drivebeltisworn,looseorbroken.1.Checkthebelttension.2.Drivebeltisoffpulley.2.Checkbeltfordamage;r
SchematicsSchematicsElectricalDiagram45
SchematicsHydraulicDiagram46
Conditions and Products CoveredExmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them, jointly warrant
Notes:48
ServiceRecordDate:DescriptionofWorkDone:ServiceDoneBy:49
SafetySafetySafetyAlertSymbolThislawnmowermeetsorexceedstheB71.4specicationsoftheAmericanNationalStandardsInstituteineffectatthetimeofproduction.Exma
50
G01 1841Figure22Thispagemaybecopiedforpersonaluse.1.Themaximumslopeyoucansafelyoperatethemachineonis20degrees.Usetheslopeindicatortodeterminethedegree
MID-MOUNT RIDING ACCESSORIES AND OPTIONSSEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSWALK-BEHIND ACCESSORIES AND OPTIONSGRASS CATCHERMICRO-MUL
Safety•Wearappropriateclothingincludingsafetyglasses,substantialfootwear,longtrousers,andhearingprotection.DoNotoperatewhenbarefootorwhenwearingopensa
SafetyDANGERLPGfuelisextremelyammableandvaporsareexplosive.•Incaseofretakethefollowingsteps:1.Ifyoucansafelydoso,stoptheowofgasasquicklyaspossible.
Safety–InspecttheLPGtankandthefuelconnectionjointforleaks.Usethefollowingprocedurebelowtodetectleaks:◊Applyanapprovedleakdetectorsolution,obtainedfrom
Safetydamageandmakerepairsbeforerestartingandoperatingthemower).–Beforeclearingblockages.–Wheneveryouleavethemower.•Stopengine,waitforallmovingpartsto
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