For Serial Nos. 540,000 & Higher Part No. 103-9170
- 5 - DANGER POTENTIAL HAZARD ♦ Mowing on wet grass or steep slopes can cause sliding and loss of control. WHAT CAN HAPPEN ♦ Wheels dropping over
- 6 - WARNING POTENTIAL HAZARD ♦ There is no rollover protection when the roll bar is down. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditche
- 7 - 1.4.17 Do Not mow with the discharge deflector raised, removed or altered unless there is a grass collection system or mulch kit in place and w
- 8 - WARNING POTENTIAL HAZARD ♦ Hydraulic fluid escaping under pressure can penetrate skin and cause injury. WHAT CAN HAPPEN ♦ Fluid acci
- 9 - PART NO. 1-633313 LOCATION: RH Side on Top Front of Mower Deck PART NO. 1-403005
- 10 - PART NO. 1-643222 LOCATION: Left of Center on Mower Deck, Under Floor Pan PART NO. 103-5368 LOCATION: LH Side of Cutting
- 11 - 2. SPECIFICATIONS 2.1 MODEL NUMBER: 2.2 ENGINE: 2.2.1 Engine Specifications: See your Engine Owner’s Manual 2.2.2 RPM: Full Speed:
- 12 - Drive Front Caster Pneumatic (Air-Filled) Pneumatic (Air-Filled) Quantity 2 2 Tread Turf Mate Smooth Size 23 x 10.50-12 13 x 5.00-6 P
- 13 - 2.10 DIMENSIONS 2.10.1 Overall Width: without deck deflector up deflector down w/52” Deck 49.8 in. (126.5 cm) 53.4 in. (135.6 cm) 6
- 14 - CAUTION POTENTIAL HAZARD ♦ Raising the rear of the unit for assembly relying solely on mechanical or hydraulic jacks could be dangerous. WHAT
- i - WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practice
- 15 - 3.2.5 Install the upper u-shaped section of the roll bar. (Reference Figure 3 for alignment and installation instructions below): a) L
- 16 - DANGER POTENTIAL HAZARD ♦ Charging the battery may produce explosive gasses WHAT CAN HAPPEN ♦ Battery gasses can explode causing seriou
- 17 - 3.4 INSTALL DRIVE WHEELS. 3.4.1 Mount drive wheels with the valve stem to the outside of the unit. Secure using four (4) 1/2-20 wheel n
- 18 - 3.8 POSITION DISCHARGE CHUTE. 3.8.1 Loosen two (2) 5/16” nyloc nuts attaching discharge chute. Lower the discharge chute into positi
- 19 - To turn right while moving forward, move the right lever back toward neutral to slow the right drive wheel. To make a zero turn to the
- 20 - 4.1.8 Ignition Switch: Located on the lower center of console. The ignition switch is used to start and stop the engine. The switch has t
- 21 - 4.3.3 Starting Engine: Brake must be engaged, motion control levers out (neutral lock position) and PTO switch “OFF” to start engine. (It
- 22 - 4.3.6 Stopping Engine: Bring unit to a full stop. Disengage the PTO, move motion control levers out to the neutral lock position and set park
- 23 - 4.4.2 Loading a Unit: Use extreme caution when loading units on trailers or trucks. One full width ramp that is wide enough to extend beyon
- 24 - d) If the oil level is low, wipe off the area around the oil fill cap, remove cap and fill to the “FULL” mark on the dipstick. Use oil as
- ii - EXMARK PARTS PLUS® PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark w
- 25 - a) Stop engine, wait for all moving parts to stop, and remove key. b) Clean all debris from rotating engine air intake screen and fro
- 26 - FIGURE 7 BLADE BOLT INSTALLATION IMPORTANT: DO NOT use components other than the original blade, blade bushing, spring disc
- 27 - Run engine at one-third throttle, engage PTO and raise off of seat (but do not get off of machine) engine must stop after 1/2 second has
- 28 - e) Clean around oil fill cap and remove cap. Fill to specified capacity and replace cap. Use oil recommended in engine owner’s manual.
- 29 - LUBRICATION CHART FITTING LOCATIONS INITIAL PUMPS NO. of PLACES SERVICE INTERVAL 1. Front Caster wheel hubs ∗0 2 ∗yearly 2. Front Caster Pivot
- 30 - h) If the axle assembly has had both spacer nuts removed (or broken loose), apply a thread locking adhesive to (1) spacer nut and thread o
- 31 - b) Remove cooling shrouds from engine and clean cooling fins. Also clean dust, dirt, and oil from external surfaces of engine, which can
- 32 - d) Torque the slotted nut to 125 ft. lbs (169 N-M). e) Then tighten nut until the next set of slots line up with the cross hole i
- 33 - d) Insert height adjustment pin into hole corresponding to desired cutting height and install hairpin cotter. See decal on the side of de
- 34 - j) On left side, adjust front swivel using the locking nut behind the swivel until the front chain is tight and all slack is removed from
iii CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount
- 35 - FIGURE 12 MULE DRIVE BELT ADJUSTMENT 5.2.5 Deck Belt Tension. a) The deck belt is tensioned by a self-tensioning id
- 36 - b) Measure the length of the spring. Measurement should be 2.75” (7.0 cm) between washers (see Figure 14). c) If adjustment is
- 37 - d) Check where lever is relative to notch in console (should be centered allowing lever to pivot outward to the neutral lock position).
- 38 - a) This adjustment must be made with the drive wheels turning. First raise the frame and block up so that drive wheels can rotate freely.
- 39 - 5.2.14 Caster pivot bearings pre-load adjustment. a) Remove dust cap from caster and tighten nyloc nut until washers are flat and back o
- 40 - c) Check reverse indicator and motion control linkage adjustment. See section 5.2.12 and 5.2.13. 7.2 MOWER CUTS UNEVENLY. a) Che
- 41 - ENGINE TROUBLESHOOTING TABLE PROBLEM NO FUEL IMPROPER FUEL DIRT IN FUEL LINE DIRTY AIRFILTER FAULTY SPARK PLUG ENGINE OVERLOADED BLOCKED FUEL
- 42 - 8. ELECTRICAL DIAGRAM
- 43 - 9. HYDRAULIC DIAGRAM
- 44 - 10. 2-Year Limited Warranty Exmark Turf Equipment (For units purchased on or after October 1, 2004) Co
- iv - TABLE OF CONTENTS 1. SAFETY PAGE 1.1 Safety Alert Symbol...
- 45 - SERVICE RECORD Date Description of Work Done Service Done By
®MFG. CO. INC. SEE EXMARK’S COMPLETE LINE OF ACCESSORIES RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LIG
- 1 - 1. SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety me
- 2 - 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects wh
- 3 - DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static char
- 4 - 1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, thes
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