TURFTRACER®TT23KAEPMODELONLYForSerialNos.790,000&HigherPartNo.4500-382Rev.A
SafetySafetyandInstructionalDecals•Keepallsafetysignslegible.Removeallgrease,dirtanddebrisfromsafetysignsandinstructionallabels.•Replaceallworn,damage
Safety103-2432103-4935116-040411
SpecicationsSpecicationsModelNumbersSerialNos:790,000andHigherTT23KAEPSystemsEngine•EngineSpecications:SeeyourEngineOwner’sManual•RPM:FullSpeed:360
SpecicationsTires&WheelsDriveFrontCasterPneumatic(Air-Filled)Semi-PneumaticQuantity22TreadTurfMasterSmoothSize18x8.50-811x4.00-5PlyRating4Pressur
ProductOverviewTorqueRequirementsBoltLocationTorqueCutterHousingSpindleNut140–145ft-lb(190–197N-m)BladeMountingBolt(lubricatewithanti-seize)55-60ft-lb
OperationOperationNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.ControlsOperatorPresenceControl(OPC)LeversLocatedontheu
OperationThebrakeleverengagestheparkbrakeonthedrivewheels.Pulltheleverupandrearwardtoengagethebrake.Pushtheleverforwardanddowntodisengagethebrake.When
OperationOperatingInstructionsOpentheFuelShut-OffValveRotatethevalve1/4turncounterclockwisetoturnfuelon.StartingtheEngine1.Onacoldengine,placethethrot
OperationDrivingtheMachineDriveLever/NeutralLockLatchOperationTolockthedriveleversin“neutrallock”,squeezethedriveleverstothe“neutral”position(DoNotsqu
OperationA.Thefrontandrearhairpinsareinthesameholeswiththeproperspacersunderthehairpins.SeeFigure5.Figure51.Decksupportpin2.CuttingHeightB.Thetirepres
WARNINGCALIFORNIAProposition65WarningTheengineexhaustfromthisproductcontainschemicalsknowntotheStateofCaliforniatocausecancer,birthdefects,orotherrepr
OperationFigure7Forcuttingheightsabove3.5inches(38mm)usethebottomhole.Therollerswillstillbeeffectiveagainstscalping.1.Anti-scalprollermountingbracket2
MaintenanceMaintenanceNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.WARNINGWhilemaintenanceoradjustmentsarebeingmade,so
MaintenanceMaintenanceServiceIntervalMaintenanceProcedureMonthly•Checkthebatterycharge.Yearly•Greasethefrontcasterwheelhubs.•Greasefrontcasterpivots.•
MaintenanceCheckMowerBladesServiceInterval:Beforeeachuseordaily1.Stopengine,waitforallmovingpartstostop,andremovekey.Engageparkingbrake.2.Liftdeckands
MaintenanceNote:Ifmachinedoesnotpassanyofthesetests,donotoperate.ContactyourauthorizedEXMARKSERVICEDEALER.Important:Itisessentialthatoperatorsafetymec
MaintenanceIftheoilisatroomtemperature(about75°F(24°C)),llonlytothe“COLD”level.CheckTirePressuresServiceInterval:Every40hours1.Stopengine,waitforallm
MaintenanceLubricateCasterWheelHubsServiceInterval:Yearly1.Stopengine,waitforallmovingpartstostop,andremovekey.Engageparkingbrake.Figure111.Sealguard2
MaintenanceReplacementFiltersKawasakiKawasakiP/N49019–7001ChangeHydraulicSystemFilterServiceInterval:Aftertherst250hoursEvery500hours/Yearly(whicheve
MaintenanceFigure121.Chargepumpcap2.Loosen11/2turnsonly1.Stopengineandwaitforallmovingpartstostop.Raisetherearofthemachineupontojackstandshighenoughto
Maintenance•Shoulderboltsinendsofspeedcontrolcrank.•OPCleversetscrews.•Electricclutchretainingbolt.•Pumpdriveidlerpivotbolt.•Thumblatchscrewthreadsonh
IntroductionCONGRATULATIONSonthepurchaseofyourExmarkMower.Thisproducthasbeencarefullydesignedandmanufacturedtogiveyouamaximumamountofdependabilityandy
Maintenancecontrollinkageuntiltabsarepositionedcorrectly.SeeFigure13.3.Pullspeedcontrolleverbacktoneutral.Checkthattheneutralsafetyswitchactuatingtabh
Maintenance2.LoosenthefrontnutonlefthydrocontrollinkasshowninFigure15.Turntherearcontrollinkageadjustingnutcounterclockwiseuntilwheelrotatesforward.Tu
MaintenanceHydroPumpSpringTensionSetting1.Formediumorheavydutydriveconditionssuchasoperationwithasulkyonsteepslopes,ahigherspringforcemayberequiredont
MaintenanceBatteryDisposalDANGERBatteryelectrolytecontainssulfuricacid,whichispoisonousandcancausesevereburns.Swallowingelectrolytecanbefatalorifittou
TroubleshootingTroubleshootingImportant:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperatingconditionpriortomoweruse.Whenaprobl
TroubleshootingProblemPossibleCauseCorrectiveAction1.Trackingneedsadjustment.1.Adjustthetrackingbyturningknobontherighthydrocontrollinkageinthedirecti
SchematicsSchematicsElectricalDiagramG0061743. STARTPOSITION1. OFF2. RUNB + L + SCIRCUIT "MAKE"B + LG + MIGNITION SWITCHTERMINAL
SchematicsHydraulicDiagram37
Conditions and Products CoveredExmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them, jointly warrant
Notes:39
ContentsIntroduction...3Safety...
Notes:40
ServiceRecordDate:DescriptionofWorkDone:ServiceDoneBy:41
42
MID-MOUNT RIDING ACCESSORIES AND OPTIONSSEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSWALK-BEHIND ACCESSORIES AND OPTIONSGRASS CATCHERMICRO-MUL
SafetySafetySafetyAlertSymbolThisSafetyAlertSymbol(Figure2)isusedbothinthismanualandonthemachinetoidentifyimportantsafetymessageswhichmustbefollowedto
SafetyDANGERIncertainconditionsgasolineisextremelyammableandvaporsareexplosive.Areorexplosionfromgasolinecanburnyou,others,andcausepropertydamage.•F
SafetyOperationWARNINGOperatingengineparts,especiallythemufer,becomeextremelyhot.Severeburnscanoccuroncontactanddebris,suchasleaves,grass,brush,etc.c
SafetyDANGEROperatingonwetgrassorsteepslopescancauseslidingandlossofcontrol.Lossofcontroland/orlossofoperator’sfootingcouldresultinafallwithanarmorleg
SafetyWARNINGHydraulicuidescapingunderpressurecanpenetrateskinandcauseinjury.Fluidaccidentallyinjectedintotheskinmustbesurgicallyremovedwithinafewhou
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