For Serial Nos. 440,000 & Higher Part No. 103-4871
- 5 - • See inside the back cover to determine the approximate slope angle of the area to be mowed. • Progressively greater care is needed as the
- 6 - 1.4.16 This mower was designed for one operator only. Keep all others away from mower during operation. 1.4.17 Do Not mow with the grass d
- 7 - WARNING POTENTIAL HAZARD ♦ Hydraulic fluid escaping under pressure can penetrate skin and cause injury. WHAT CAN HAPPEN ♦ Fluid acc
- 8 - PART NO. 1-403143 LOCATION: Right Side of Rear Surface of Engine Deck PART NO. 1-553049 LOCATION: Front of Mower
- 9 - PART NO. 103-4935 LOCATION: Rear Center of Top Surface of Engine Deck PART NO. 103-1798 LOCATION: RH Side
- 10 - 15 & 17 HP Kawasaki Manual Start PART NO. 103-1977 LOCATION: Console PART NO. 103-2242 LOCATI
- 11 - 2. SPECIFICATIONS 2.1 MODEL NUMBER: Serial Nos. 440,000 & Higher: TT3615KAC; TT4817KAC; TT5217KAC; TT4817KAEC; TT5217KAEC 2.2 ENG
- 12 - 2.10 DECK 2.10.1 Cutting Width: Model 36 in. ... 35.25 in. (89.5 cm) Model 48 in. ..
- 13 - 3.2 Service Battery: The machine is shipped with a filled lead acid battery. 3.2.1 Remove battery cover from the machine.
- 14 - NOTE: If the positive cable is also disconnected, connect the positive (red) cable to the positive terminal on the battery first, then co
ii WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices
- 15 - FIGURE 2 SPEED CONTROL (THROTTLE CABLE HOOK-UP) 3.10 Connect the PTO engagement linkage (See Fig. 3). Loosen jam nut and remove tu
- 16 - This will give an approximate setting for drive lever linkages; you will need to refer to Section 5.2.6 step d to complete the drive lever
- 17 - 3.19 Follow pre-start instructions as outlined in Section 4.2. NOTE: After starting the engine and engaging the hydro drive, if either
- 18 - 4.1.6 PTO Engagement: Located on the left side of the upper handle. To engage the blades, push the lever forward, or away from the oper
- 19 - 4.1.14 Cold Start Kit: (Manual start units only) Located on the right hand side of engine deck, below the hydro control shield. The cold s
- 20 - IMPORTANT: For electric start models, do not crank the engine continuously for more than ten (10) seconds at a time. If the engine does
- 21 - FIGURE 6 DRIVE LEVER, NEUTRAL LOCK LATCH OPERATION 4.3.5 Drive Wheel Engagement/Turning: With drive levers locked in “n
- 22 - DANGER POTENTIAL HAZARD ♦ An uncovered discharge opening will allow objects to be thrown in an operator’s or bystander’s direction.
- 23 - 5. MAINTENANCE & ADJUSTMENTS WARNING POTENTIAL HAZARD ♦ While maintenance or adjustments are being made, someone could start the
- 24 - CAUTION POTENTIAL HAZARD ♦ Raising the mower deck for service or maintenance relying solely on mechanical or hydraulic jacks could be d
iii EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark w
- 25 - FIGURE 7 BLADE BOLT INSTALLATION 5.1.4 Check safety interlock system. Service Interval: Daily a) For your safe
- 26 - 5.1.6 Service pre-cleaner element and air cleaner. Service Interval: See Engine Owner's Manual a) Stop engine and wait for
- 27 - IMPORTANT: Before re-installing new filter, fill it completely with Mobil 1 15W-50 and apply a thin coat of oil on the surface of the rubb
- 28 - FIGURE 8 CHARGE PUMP LOCATION e) To “prime” charge pump, loosen two hex socket head capscrews (shown in Figure 11) 1-1/2 turns
- 29 - b) Engage PTO lever. c) Look through the round hole in the left rear corner of the engine deck to inspect blade clutching belt tensi
- 30 - a) Stop engine and wait for all moving parts to stop. Remove ignition key or spark plug wire(s). b) Remove cooling shrouds from e
- 31 - 5.1.24 Check battery charge: (Electric start units only) Service Interval: Monthly Allowing batteries to stand for an extended pe
- 32 - NOTE: All (4) pins must equally support the weight of the deck. Adjustment in the length of the rear deck support assemblies may be nec
- 33 - b) With PTO engaged, adjust the linkage length by loosening the locknut on the turnbuckle and adjusting the turnbuckle so that the bolt o
- 34 - b) Adjust Neutral Control Linkages 1. Raise the rear of the machine up onto jack stands high enough to raise the drive wheels of
iv CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of
- 35 - FIGURE 14 HYDRO CONTROL LINK/SWIVEL ADJUSTMENT After adjusting the left hydro control linkage, move the spee
- 36 - 3. Make this adjustment for both sides. e) Tracking Adjustment 1. Stop engine and wait for all moving parts to stop. R
- 37 - 6.2 BATTERY DISPOSAL DANGER POTENTIAL HAZARD ♦ Battery electrolyte contains sulfuric acid, which is poiso
- 38 - g) Check that there is fuel in the tank and that the fuel valve is open. h) Check that the spark plug wire(s) are properly connected
- 39 - 8. WIRING DIAGRAMS
- 40 - 9. HYDRAULIC DIAGRAM
- 41 - 10. Limited Warranty Exmark Turf Equipment Conditions and Products Covered Exmark Mfg. Co. Inc. and its affiliate, Exmark Warr
- 42 - THIS IS A 15° SLOPETHIS IS A 10° SLOPETHIS IS A 5° SLOPEALIGN THIS EDGE WITH A VERTICAL SURFACE(TREE, BUILDING, FENCE POST, POLE ETC.)EXAMPL
SEE EXMARK’S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z® LAZER Z® HP LAZER Z® XP LAZER Z® CT TURF RANGER® VIKING HYDRO TURF TRACER® TURF
v TABLE OF CONTENTS 1. SAFETY ...PAGE 1.1 Safety Al
- 1 - 1. SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety m
- 2 - 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones and other foreign objects wh
- 3 - DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static char
- 4 - WARNING POTENTIAL HAZARD ♦ Operating engine parts, especially the muffler, become extremely hot. WHAT CAN HAPPEN ♦ Severe burns can occu
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