For Serial Nos. 440,000 & Higher Part No. 103-4778 Rev. A
- 5 - WARNING POTENTIAL HAZARD ♦ There is no rollover protection when the roll bar is down. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditche
- 6 - 1.4.17 DO NOT mow with the discharge deflector raised, removed, or altered unless there is a grass collection system or mulch kit in place a
- 7 - WARNING POTENTIAL HAZARD ♦ Hydraulic fluid escaping under pressure can penetrate skin and cause injury. WHAT CAN HAPPEN ♦ Fluid acc
- 8 - 1.6 SAFETY SIGNS 1.6.1 Keep all safety signs legible. Remove all grease, dirt, and debris from safety signs and instructional labels.
- 9 - PART NO. 1-643222 LOCATION: Left of Center on Mower Deck, Under Floor Pan PART NO. 1-633706 LOCATION: LH Side of Cutti
- 10 - PART NO. 98-5954 LOCATION: - Under LH and RH Belt Shields - Radiator Fan Pump Idler Arm - On Engine Belt Guard behind Seat - On Pump
- 11 - 2. SPECIFICATIONS 2.1 MODEL NUMBER: LZ27DD604; LZ27DD724; 2.2 ENGINE: 2.2.1 Engine Specifications: See your Engine Owner’s Manual 2
- 12 - 2.6.2 PTO Engagement Switch: Engages electric clutch (to drive belts) which engage mower blades. 2.6.3 Parking Brake Lever: Engage
- 13 - 2.10.6 Deck: Full floating deck is attached to out-front support frame. Six anti-scalp rollers provide maximum turf protection. Deck des
- 14 - 3. ASSEMBLY INSTRUCTIONS 3.1 UNCRATE MOWER 3.2 INSTALL ROLLOVER PROTECTION SYSTEM (ROLL BAR) 3.2.1 Disassemble roll bar from the crate.
i WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices ca
- 15 - a) Locate the latch pin assemblies (pin and hairpin connected with a lanyard). b) Install a 1/2-13 x 3 1/4 capscrew in the was
- 16 - 3.5 SERVICE BATTERY. The machine is shipped with a filled lead acid battery. 3.5.1 Tilt seat up to gain access to the battery.
- 17 - NOTE: If time does not permit charging the battery, or if charging equipment is not available, connect the negative battery cables and ru
- 18 - WARNING POTENTIAL HAZARD ♦ Engine coolant is hot and pressurized. ♦ Radiator and surrounding parts are hot. WHAT CAN HAPPEN ♦ Spr
- 19 - IMPORTANT: To begin movement (forward or backward) the operator must be in the seat, the brake lever must be disengaged (pushed down) befo
- 20 - Stop machine and wait for all moving parts to stop. Engage park brake. Tilt seat forward to gain access to the tracking knob. Rotate th
- 21 - 4.1.10 Fuel Gauge: Located on the left fuel tank. The fuel gauge monitors the amount of fuel in the left tank only. Use the fuel from
- 22 - c) When the engine is running and the buzzer emits intermittent beeps, the buzzer is warning the user that the engine oil pressure is low
- 23 - 4.3.4 Engaging PTO: DANGER POTENTIAL HAZARD ♦ The rotating blades under the mower deck are dangerous. WHAT CAN HAPPEN ♦ Bla
- 24 - CAUTION POTENTIAL HAZARD ♦ This unit does not have proper turn signals, lights, reflective markings, or a slow moving vehicle emblem.
ii EXMARK PARTS PLUS PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will
- 25 - DO NOT attempt to turn the unit while on the ramp, you may lose control and drive off the side. Avoid sudden acceleration when d
- 26 - e) If the coolant level is low, remove the cap to the overflow bottle and fill to the indicator line. Use coolant specified in Section 2
- 27 - Voltage Reading Percent Charge Maximum Charger Settings Charging Interval 12.6 or greater 100% 16 volts/7 amps No Charging Required 12.4 –
- 28 - G0084 CAUTION POTENTIAL HAZARD ♦ Operating a mower deck with loose or weakened blade bolts can be dangerous. WHAT CAN HAPPEN ♦ A lo
- 29 - Run engine at one-third throttle, with brake disengaged, move levers in and raise off seat (but do not get off of machine) engine must
- 30 - a) Stop engine, wait for all moving parts to stop, and remove key. b) Tilt seat up and tilt hood forward to gain access to the eng
- 31 - Drain coolant when engine is cool. Coolant may be drained from the radiator by loosening the drain cock in the right rear corner. The engine
- 32 - 5.1.13 Check hydraulic oil level: Service Interval: 40 hr. a) Stop engine and wait for all moving parts to stop. b) Cl
- 33 - LUBRICATION CHART FITTING LOCATIONS INITIAL PUMPS NO. of PLACES SERVICE INTERVAL 1. Front Caster wheel hubs ∗0 2 ∗yearly 2. Front
- 34 - g) Insert (1) bearing, (1) new seal into the wheel. NOTE: Seals (Exmark PN 103-0063) must be replaced. h) If the axle assembl
iii CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount of
- 35 - f) Start engine. Make sure warning light goes out. Check for leaks. IMPORTANT: Water or other contaminants in fuel can severely d
- 36 - 5.1.25 Wheel hub - slotted nut torque specification. Service Interval: 500 hrs When tightening the slotted nut on the wheel
- 37 - The deck can be raised by pulling the deck lever up and/or by pushing on the deck lift assist lever. NOTE: When changing cutting
- 38 - d) Set anti-scalp rollers to top holes or remove them completely for this adjustment. e) Raise the deck to the 5” height positio
- 39 - 5.2.4 Fan Pump Belt Tension. Self-tensioning – No adjustment necessary. 5.2.5 Mule Drive Belts Tension Adjustment. Self-tensioni
- 40 - FIGURE 15 BELT GUIDE POSITIONING 5.2.9 Brake Link Adjustment. Check to make sure brake is adjusted properly.
- 41 - b) Tension in throttle lever can be adjusted by adjusting the tightness of the lever pivot bolt, which is located under the console (Se
- 42 - 5.2.13 Motion control linkage adjustment. WARNING POTENTIAL HAZARD ♦ Engine must be running and drive wheels must be turning so mot
- 43 - f) Start engine. Brake must be engaged and motion control levers out to start engine. Operator does not have to be in the seat. Run e
- 44 - Engine coolant is a 50/50 mixture of Dex-Cool© (ethylene glycol (anti-freeze) with addititives) and water. Ethylene glycol is a pollutant
iv TABLE OF CONTENTS 1. SAFETY PAGE 1.1 Safety Alert Symbol...
- 45 - Federal law states that batteries should not be placed in the garbage. Management and disposal practices must be within relevant federal,
- 46 - When a problem occurs, do not overlook the simple causes. For example, starting problems could be caused by an empty fuel tank. The f
- 47 - c) When the engine is running and the buzzer emits intermittent beeps, the buzzer is warning the user that the engine oil pressure is low
- 48 - 8. ELECTRICAL DIAGRAM
- 49 - 9. HYDRAULIC DIAGRAM
- 50 - 10. Limited Warranty Exmark Turf Equipment Conditions and Products Covered Exmark Mfg. Co. Inc. and its affiliate, Exmark Warran
- 52 - NOTES
- 53 - NOTES
- 54 - SERVICE RECORD Date Description of Work Done Service Done By
- 1 - 1. SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety m
SEE EXMARK’S COMPLETE LINE OF PRODUCTS FOR TURF CARE LAZER Z® LAZER Z® HP LAZER Z® XP LAZER Z® CT TURF RANGER® VIKING HYDRO TURF TRACER® TURF
- 2 - 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects w
- 3 - 1.4 OPERATION Although hazard control and accident prevention are partially dependent upon the design and configuration of the equipment, t
- 4 - DANGER POTENTIAL HAZARD ♦ Mowing on wet grass or steep slopes can cause sliding and loss of control. WHAT CAN HAPPEN ♦ Wheels dropping over
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